Overview

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Metallurgical bonding process

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High thermal conductivity

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Excellent mechanical strength

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Complex assembly capability

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Vacuum brazing option

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Long-term reliability

Technical Specifications

Brazing Specifications

  • • Process: Vacuum/Atmosphere
  • • Temperature: 550-850°C
  • • Filler Metals: Silver/Copper/Aluminum
  • • Joint Strength: >200 MPa
  • • Void Content: <1%

Physical Properties

  • • Assembly Size: Up to 400mm
  • • Min Joint Gap: 0.025mm
  • • Max Joint Gap: 0.25mm
  • • Surface Finish: Ra 1.6
  • • Flatness: 0.05mm/100mm

Performance Data

  • • Thermal Resistance: 0.1-1.0°C/W
  • • Max Operating Temp: 200°C
  • • Pressure Rating: 3MPa
  • • Thermal Cycles: >10,000
  • • Expected Life: >20 years

Applications

High-Reliability Electronics

  • • Military Systems
  • • Aerospace Equipment
  • • Medical Devices
  • • Satellite Components
  • • Research Equipment

Power Systems

  • • Power Modules
  • • Traction Systems
  • • Industrial Drives
  • • Power Generation
  • • Grid Equipment

Specialized Applications

  • • Vacuum Systems
  • • Cryogenic Equipment
  • • Nuclear Applications
  • • High-Energy Physics
  • • Research Instruments

Design & Engineering Services

Process Engineering

  • • Brazing Process Design
  • • Material Selection
  • • Joint Design
  • • Fixture Design
  • • Process Validation

Quality Control

  • • Visual Inspection
  • • X-Ray Analysis
  • • Metallurgical Testing
  • • Thermal Testing
  • • Documentation

Certification Services

  • • Process Certification
  • • Material Certification
  • • Performance Validation
  • • Quality Documentation
  • • Compliance Testing

Need a Custom Heat Sink Solution?

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