Custom Polystyrene Parts Manufacturing
Versatile & Cost-Effective Solutions
Expert manufacturing of custom polystyrene components with excellent dimensional stability and surface finish. From packaging solutions to consumer products, we deliver quality PS parts that combine aesthetics with functionality.
Cost Efficiency Optimal — Best value for production
Surface Quality Ra 0.1 — High gloss finish possible
Lead Time 3-5 Days — Quick turnaround time
Material Options
Choose from our comprehensive range of polystyrene grades:
General Purpose PS (GPPS)
Features:
- •Crystal clear transparency
- •Excellent dimensional stability
- •Good surface hardness
- •Easy to process
Applications:
- •Display cases
- •Packaging
- •Light diffusers
- •Consumer goods
High Impact PS (HIPS)
Features:
- •Enhanced impact resistance
- •Good balance of properties
- •Excellent printability
- •Cost-effective
Applications:
- •Electronic housings
- •Packaging trays
- •Consumer products
- •Industrial components
Expanded PS (EPS)
Features:
- •Lightweight structure
- •Excellent insulation
- •High energy absorption
- •Moisture resistant
Applications:
- •Protective packaging
- •Insulation products
- •Construction parts
- •Custom shapes
Design Capabilities
Optimize your parts with our comprehensive design features:
Surface Textures
High Gloss Mirror-like finish
Matte Non-reflective
Textured Custom patterns
Frosted Light diffusing
Color Options
Transparent Crystal clear
Custom Colors Any RAL color
Special Effects Metallic/Pearl
Color Matching Precise matching
Structural Features
Wall Thickness 0.5mm - 8mm
Snap Fits Multiple types
Ribs & Bosses For strength
Living Hinges Flexible design
Manufacturing Solutions
State-of-the-art processes for polystyrene parts:
Injection Molding
Part Size Up to 800mm
Wall Thickness 0.5mm - 8mm
Tolerance ±0.1mm
Surface Finish Ra 0.1 - 1.6
- •High volume production
- •Excellent surface finish
- •Complex geometries
- •Cost-effective
Vacuum Forming
Sheet Size 1500 x 1000mm
Depth Up to 400mm
Thickness 0.5mm - 6mm
Detail Level Medium
- •Large parts
- •Low tooling cost
- •Quick turnaround
- •Design flexibility
CNC Machining
Max Size 1200mm
Min Feature 0.5mm
Tolerance ±0.05mm
Surface Finish Ra 0.2
- •No tooling required
- •Perfect for prototypes
- •High precision
- •Small batches
Industry Applications
Serving diverse sectors with specialized PS solutions:
Retail & Display
Applications:
- •Point of sale displays
- •Product showcases
- •Signage components
- •Retail fixtures
Advantages:
- •Crystal clear clarity
- •Cost-effective
- •Custom branding
- •Quick assembly
Packaging & Storage
Applications:
- •Custom containers
- •Protective packaging
- •Food packaging
- •Transport cases
Advantages:
- •Lightweight
- •Impact resistant
- •Food safe options
- •Stackable design
Consumer Products
Applications:
- •Electronic housings
- •Appliance parts
- •Household items
- •Decorative elements
Advantages:
- •Aesthetic appeal
- •Durability
- •Color options
- •Cost efficiency
Quality Assurance
Comprehensive quality control measures:
Material Testing
- •Physical properties
- •Chemical composition
- •Mechanical strength
- •Visual inspection
Production Control
- •Dimensional accuracy
- •Surface quality
- •Process parameters
- •Visual defects
Final Inspection
- •Functional testing
- •Appearance check
- •Packaging inspection
- •Documentation
Sustainability Initiatives
Our commitment to environmental responsibility:
Recycling Program
- ✓In-house recycling
- ✓Post-consumer material use
- ✓Waste reduction
- ✓Circular economy
Eco-Design
- ✓Material optimization
- ✓Energy efficient process
- ✓Recyclable designs
- ✓Minimal waste
Green Manufacturing
- ✓Energy efficient equipment
- ✓Water conservation
- ✓Waste management
- ✓Sustainable practices
Technical Support
Comprehensive assistance throughout your project:
Design Support
- •Material selection
- •Design optimization
- •Cost reduction
- •Prototyping advice
Production Support
- •Process optimization
- •Quality control
- •Assembly solutions
- •Packaging design
After-Sales Support
- •Technical documentation
- •Troubleshooting
- •Maintenance advice
- •Replacement parts