Professional Pogo Pin Manufacturing Services
High-Precision Spring-Loaded Connectors for Reliable Electronic Connections
Delivering premium quality spring-loaded contacts with exceptional durability and conductivity for demanding electronic applications. Our advanced manufacturing processes ensure precise tolerances and consistent performance.
Custom Design
Tailored pogo pin solutions meeting your specific requirements for pitch, length, and plating options.
High Reliability
Engineered for consistent spring force and excellent durability over multiple compression cycles.
Precision Manufacturing
State-of-the-art CNC machining ensuring tight tolerances and exceptional quality.
Pogo Pin Types
Comprehensive Range of Solutions
Explore our extensive range of pogo pins, each designed for specific applications and requirements. From standard to specialized solutions, we offer the perfect pogo pin for your needs.
SMT/SMD Pogo Pin
Surface-mount technology pogo pins for modern PCB applications
- • Suitable for automated assembly
- • Low profile design
- • Excellent solder joint reliability
- • Compatible with reflow soldering
- • Space-saving solution
Through Hole Pogo Pin
Traditional through-hole mounting for robust connections
- • Strong mechanical stability
- • Easy manual assembly
- • High current carrying capacity
- • Durable construction
- • Wide range of sizes
Double Ended Pogo Pin
Bidirectional connection solution for versatile applications
- • Bidirectional connection
- • Compact design
- • High cycle life
- • Low contact resistance
- • Easy alignment
Right Angle Pogo Pin
Space-saving solution for compact device designs
- • 90-degree connection
- • Space-efficient design
- • Flexible mounting options
- • Reliable contact
- • Easy PCB integration
Bending Type Pogo Pin
Flexible connection solution for complex layouts
- • Adjustable angle
- • Customizable bending
- • Versatile mounting
- • Reliable contact
- • Space optimization
Solder Cup Pogo Pin
Traditional soldering solution for secure connections
- • Easy soldering process
- • Strong mechanical bond
- • Reliable connection
- • Cost-effective solution
- • Wide compatibility
Thread Screw Pogo Pin
Threaded mounting solution for secure and adjustable connections
- • Threaded mounting
- • Adjustable height
- • Secure connection
- • Easy installation
- • Versatile applications
Applications
Testing & Measurement Equipment
Our pogo pins are extensively used in various testing applications including:
- • Automated Test Equipment (ATE) for PCB testing
- • In-Circuit Testing (ICT) fixtures
- • Functional Testing Equipment
- • Burn-in Test Sockets
- • High-frequency RF Testing
- • Battery Testing Equipment
- • MEMS Testing Systems
Consumer Electronics
Specialized solutions for consumer electronic devices including:
- • Smartwatch Charging Interfaces
- • Mobile Device Docking Stations
- • Wearable Device Connections
- • Tablet and Laptop Docking Ports
- • Smart Home Device Connectors
- • Gaming Console Accessories
- • Wireless Earbuds Charging Cases
Medical & Healthcare
High-reliability solutions for critical medical applications:
- • Patient Monitoring Devices
- • Diagnostic Equipment
- • Medical Imaging Systems
- • Surgical Equipment
- • Dental Equipment
- • Wearable Medical Devices
- • Medical Device Testing Equipment
Automotive & Transportation
Robust solutions for automotive testing and connectivity:
- • ECU Testing Equipment
- • Battery Management Systems
- • Vehicle Diagnostic Tools
- • Charging Station Connectors
- • Sensor Testing Equipment
- • Infotainment System Testing
- • Automotive LED Testing
Aerospace & Defense
High-performance solutions for mission-critical applications:
- • Avionics Testing Equipment
- • Satellite Communication Systems
- • Military Grade Connectors
- • Flight Control Systems
- • Radar System Testing
- • Navigation Equipment
- • Defense Electronics Testing
Industrial Automation
Reliable solutions for industrial applications:
- • PLC Testing Equipment
- • Industrial Robot Connectors
- • Control Panel Interfaces
- • Sensor Connections
- • Machine Vision Systems
- • Industrial IoT Devices
- • Assembly Line Testing
Telecommunications
Specialized solutions for telecom infrastructure:
- • 5G Equipment Testing
- • Network Infrastructure Testing
- • Base Station Components
- • RF Equipment Testing
- • Optical Network Testing
- • Data Center Connectivity
- • Mobile Network Testing
Semiconductor Manufacturing
Precision solutions for semiconductor testing:
- • Wafer Testing Equipment
- • IC Test Fixtures
- • Probe Card Applications
- • Memory Chip Testing
- • Power Device Testing
- • LED Testing Systems
- • Package Testing Equipment
Technical Specifications
Mechanical Specifications
- • Working Stroke: 0.3mm - 5.0mm (±0.02mm tolerance)
- • Total Travel: Up to 6.0mm depending on design
- • Spring Force: Customizable from 15gf to 400gf (±10%)
- • Durability: 500,000+ cycles minimum
- • Operating Temperature: -40°C to +125°C
- • Contact Resistance: ≤20mΩ (initial)
- • Insertion Loss: <0.5dB at 6GHz (RF variants)
Materials & Plating
- • Plunger: Brass C3604 (Standard), BeCu C17200 (High Performance)
- • Barrel: Brass C3604, Phosphor Bronze C5191
- • Spring: Stainless Steel SUS304, BeCu available
- • Plating Options: Au (0.5µm-1.5µm), Ni (1.5µm-3.0µm), Pd-Ni (0.05µm-0.1µm)
- • RoHS & REACH Compliant Materials Available
Electrical Characteristics
- • Current Rating: Up to 10A (design dependent)
- • Voltage Rating: Up to 1000V AC/DC
- • Bandwidth: DC to 40GHz (RF variants)
- • Insulation Resistance: >1000MΩ at 500V DC
- • Dielectric Withstanding: 750V AC for 1 minute
- • Contact Resistance Variation: <5mΩ
- • Self-Inductance: <0.5nH (High-frequency variants)
Quality Assurance
100% automated electrical testing
High-precision dimensional inspection
X-ray plating thickness verification
Computerized spring force testing
Environmental stress screening
Salt spray testing for corrosion resistance
Thermal cycling validation
Comprehensive Customization Options
We offer extensive customization capabilities to meet your exact specifications and application requirements. Our engineering team works closely with you to develop the perfect solution.
Mechanical Design Customization
- • Custom tip geometries (flat, crown, point, radius)
- • Application-specific stroke lengths (0.3mm - 5.0mm)
- • Specialized spring force configurations (15gf - 400gf)
- • Custom total length and working height
- • Special barrel designs for unique mounting requirements
- • Customized mounting methods (SMT, THT, press-fit)
- • Special thread sizes and configurations
Material Selection
- • High-performance base materials (BeCu, Phosphor Bronze)
- • Application-specific plating combinations
- • Special alloys for extreme environments
- • High-temperature resistant materials
- • Corrosion-resistant options
- • Low magnetic permeability materials
- • RoHS and REACH compliant alternatives
Electrical Characteristics
- • Custom current ratings optimization
- • High-frequency performance tuning
- • Low contact resistance specifications
- • EMI/RFI shielding options
- • Impedance matching designs
- • High voltage isolation options
- • Custom bandwidth requirements
Environmental Adaptations
- • Waterproof and sealed designs
- • High-temperature resistant configurations
- • Vacuum environment compatibility
- • Corrosive environment protection
- • Clean room compatible materials
- • Extended life cycle designs
- • Extreme temperature range options
Assembly and Packaging
- • Custom packaging for automated assembly
- • Special marking and identification
- • Integrated assembly solutions
- • Tape and reel packaging
- • Tray packaging for automation
- • Custom carrier designs
- • Special handling requirements
Testing and Validation
- • Custom electrical parameter testing
- • Application-specific life cycle testing
- • Environmental stress screening
- • Custom reliability testing
- • Performance validation protocols
- • Quality assurance documentation
- • Certification support
Ready to Start Your Project?
Contact our engineering team for expert consultation on your pogo pin requirements.
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