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Cold Forged Heat Sink

High-performance solution with optimized material properties

Cold Forged Heat Sink

Overview

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Enhanced material structure through forging

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Superior thermal conductivity

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High mechanical strength

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Complex geometry capabilities

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Excellent surface finish

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Optimized grain structure

Technical Specifications

Material Properties

  • • Base Material: Aluminum/Copper
  • • Enhanced Conductivity: +15-20%
  • • Surface Finish: Ra 0.8-3.2
  • • Hardness: 80-150 HB
  • • Grain Structure: Refined

Manufacturing Capabilities

  • • Size Range: 10-250mm
  • • Minimum Wall: 1.5mm
  • • Maximum Height: 100mm
  • • Tolerance: ±0.1mm
  • • Draft Angle: 1-3°

Performance Specs

  • • Thermal Resistance: 0.2-1.5°C/W
  • • Power Handling: Up to 800W
  • • Temperature Range: -40°C to +180°C
  • • Pressure Rating: Up to 2MPa
  • • Lifetime: >100,000 hours

Common Applications

High-Performance Computing

  • • Server Processors
  • • Gaming Systems
  • • Workstations
  • • Data Centers
  • • AI Accelerators

Power Electronics

  • • Power Converters
  • • Industrial Drives
  • • UPS Systems
  • • Railway Equipment
  • • Electric Vehicles

Military & Aerospace

  • • Radar Systems
  • • Communication Equipment
  • • Navigation Systems
  • • Power Supplies
  • • Electronic Warfare

Design & Engineering Services

Engineering Analysis

  • • FEA Simulation
  • • Material Flow Analysis
  • • Thermal Optimization
  • • Structural Analysis
  • • Design Validation

Process Development

  • • Forging Parameters
  • • Tool Design
  • • Process Control
  • • Quality Assurance
  • • Cost Optimization

Quality Control

  • • Material Testing
  • • Dimensional Inspection
  • • Performance Testing
  • • Surface Analysis
  • • Documentation

Related Heat Sink Solutions

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